Views: 8 Author: Site Editor Publish Time: 2023-08-07 Origin: Site
Metal stamping is a process which produces components of all shapes and sizes for a variety of applications. It is a cost-effective way to mass produce components with repeatable accuracy. When used correctly, metal stamping techniques can be used to produce high quality parts in a fraction of the time it takes to machine or fabricate them. The process of metal stamping includes several steps, each of which is essential to producing a reliable and durable part.
Preparing a die set by assembling the components
Applying lubrication to the die set
Inserting a metal strip into the die set
Using a press to stamp the metal strip
The first step in the process of metal stamping parts is preparing a die set. This involves assembling the components of the die set, which includes the die block, die plates, and punch pins. The die block holds all of the components in place and is made from a hardened steel material. The die plates are then placed in the die block and secured with screws. The punch pins are then placed into the die plates and secured with set screws, which will ensure that the pins are properly centered. After the components have been assembled, the die set should be inspected to ensure that it is properly aligned and that no parts are missing.
After the die set has been assembled, it is important to apply lubrication in order to ensure a smooth and efficient stamping process. This lubrication serves to reduce friction and heat, extending the life of the dies and resulting in higher quality parts. Typically, the die set should be lubricated with a light oil, such as machine oil or mineral oil. It is important to note that any lubricant used must be compatible with the material being stamped. A single lubricant can be used for multiple operations, or individual lubricants can be used depending on the complexity of the die set.
After the required die set is in place, the next step in the metal stamping process is the insertion of a metal strip into the die set. To ensure uniformity and accuracy, the metal strip is held in place by a combination of clamps, pins and other fixtures. Additionally, the positioning of the strip is adjusted using a precision micrometer or a digital readout, allowing for any necessary adjustments for the desired uniformity. Once the metal strip is properly inserted, it is ready for the next step in the metal stamping process.
Once the blank metal is cut, a press is used to apply pressure to the metal strip to stamp out the desired shapes and parts. The press is equipped with a die that is designed to create the desired shape, and this die is lowered onto the metal strip to stamp out the parts. Depending on the complexity of the part being stamped, the same press can repeat the process multiple times, allowing the metal strip to remain in the same place and be stamped multiple times in succession. The use of the press to stamp out the parts is the final step in the metal stamping process.
Metal stamping is an efficient, cost-effective way of producing multiple parts quickly. Jixin's products strictly follow the process in the life process.
